Wednesday, 3 July 2013

Exploded diagrams: after market forks

RAC 43
RAC 50 2006 version
RAC 50 
Shiver 50
FWS 32 minibike
Shiver 35 - KLX version
Shiver 45
Shiver 50 2006 version

Aprilia RS250

Aprilia RS250 Mk1 1994-1997 Marzocchi oem fork

Seals

528053      40mm Oil seal, 40 x 52 x 10/10.5
533281      40mm dust seal
850691      40mm oil and dust seal kit

Fork bush

538032B     RS250 fork bush
bushing (left), dust seal (top right), oil seal (bottom right)


RS250

RS250




Marzocchi Magnum FAQ

Magnum FAQ

How to identify model years?

93-94 Magnum 45: Has alloy damping adjusters
95-97 Magnum 50: Has blue plastic adjusters
98- Magnum 45 & 50: Has slot-headed adjusters

Oil Levels, all use SAE 7.5w

93-94 Magnum 45: 190mm
95-97 Magnum 50: 135mm
98- Magnum 45 & 50: 140mm

Oil Seals

Magnum 45, 93-97, size 45 x 58 x 8.5/11, part no. 528145
Magnum 45, 98<, size 45 x 58 x 11, part no. 528197
Magnum 50, size 50 x 63 x 11, part no. 528203

Exploded diagrams

93 Magnum 45 

95 Magnum 50

98 Magnum 45 & 50

Fork bush guide

Fork Bushes

code size fits
538038/A 35mm slide - 35OD x 15 x 1 Shiver 35
538029 35mm guide - 35ID 15 x 1.5 Shiver 35
538032>B 40mm guide - 40ID x 25 x 2 RS250
538100 43mm slide - 43OD x 20 x 1 RAC 43
538104 43mm guide - 43ID x 20 x 2 RAC 43
538044>A 45mm slide - 45ID x 25 x 2.5 Magnum 45/ Husky OEM
538045>A 45mm guide - 45OD x 20 x 1 Magnum 45
538078>A 50mm slide - 50ID x 20 x 2.5 Magnum 50
538077>A 50mm guide - 50OD x 20 x 1 Magnum 50
538095 45mm slide - 45ID x 15 x 2.5 Shiver 45
538103 45mm guide - 45OD x 20 x 1.5 Shiver 45 
538105 50mm slide - 50ID x 25 x 1 Shiver, RAC 50
538078/A 50mm guide - 50OD x 25 x 2.5 Shiver. RAC 50
538121 50mm guide - 50OD x 15 x 2.5 Shiver 50 shallow type

850687 43mm bush kit 2 x slide + 2 x guide
850740/C 45mm bush kit 2 x slide + 2 x guide

Fork seal guide

Oil Seal

code size fits
528230 32 x 42 x 6.5/9.5 FWS 32
528133 35 x 47 x 7.5/10 NSR 125
528034 35 x 47 x 10/10.5 Shiver 35, KTM65
528137 38 x 50 x 7.5/10 NLA
528035 38 x 50 x 10/10.5 NLA
528053 40 x 52 x 10/10.5 Aprilia, RS250, Pegaso
528134 41.7 x 55 x 7.5/10 M1R
528055 41.7 x 55 x 10/10.5 M1R
528232 43  x 54 x 11.5 RAC 43
528145 45 x 58 x 8.5/11 Magnum 45 >95
528197 45 x 58 x 11 Magnum 96<, Shiver 45
528203 50 x 63 x 11 Magnum, Shiver, RAC 50

Dust Seal

533297 32mm Dust Seal

533167 35mm Dust Seal

533266 45mm Dust Seal

533279 50mm Dust Seal